Description
TECTYL 810 is a premium water-emulsifiable, oil-based rust preventive concentrate manufactured by Daubert Chemical Company, Inc., specifically designed for use in a variety of industrial metalworking fluid formulations. When diluted with water at 5-25% concentrations, it forms a stable, milky white emulsion that provides excellent lubricity and effective corrosion protection for ferrous and non-ferrous materials during transit, processing, and indoor storage. This versatile product creates an oily protective film that offers superior protection for metal surfaces in cutting, forming, stamping, and multi-stage cleaning systems, making it an ideal solution for industries seeking reliable rust prevention combined with lubricating properties.
Properties
Concentrate:
- Liquid Appearance: Amber
- Film Type: Oily
- Flash Point: 325°F
- Weight per Gallon: 7.70 lbs
- API Gravity: 20.3
- Specific Gravity: 0.925
- Viscosity: 56 cSt @ 100°F
- Non-Volatile Content: 90.7% by weight, 90.3% by volume
- VOC Content: 0.72 lbs/gal minus water
- Removal: Alkaline cleaner
After 10% Solids in Water:
- Wet Film Thickness: 0.6 mils
- Dry Film Thickness: 0.05 mils
- Theoretical Coverage: 31,438 sq.ft/gallon
- Emulsifiable: Yes
- Water Displacing: No
- Salt Spray Resistance: 144 hours (ASTM B-117)
- Humidity Resistance: 1,200 hours (ASTM D-1748)
- Falex Test (3,500 pound load): Pass
- Protection Duration: Up to 6 months indoor protection
Key Features
- Water-Emulsifiable Formula: Forms a stable, milky white emulsion when diluted with water at 5-25% concentrations
- Excellent Lubricity: Provides superior lubrication properties for metalworking operations while offering cooling and heat dissipation
- Thin, Clear Protective Film: Cures to form a nearly invisible protective coating that offers excellent corrosion resistance
- High Flash Point: 325°F flash point ensures safety in high-temperature industrial environments
- Economical Application: Thin film requires less product, covering large areas efficiently (31,438 sq.ft/gallon)
- Environmentally Preferable: Water-based formulation reduces solvent emissions and environmental impact
- Versatile Protection: Effective for both ferrous and non-ferrous metals
- Excellent Corrosion Resistance: Provides reliable protection in humidity and salt spray environments
- Load-Bearing Capability: Passes Falex test at 3,500 pound load, demonstrating excellent extreme pressure properties
- Recirculating System Compatible: Can be used in recirculating systems at temperatures between 40-120°F
Ideal Applications
Metalworking Operations:
- Cutting, forming, and stamping operations
- Grinding and machining processes
- Metal shaping operations
- Drawing and deep drawing applications
- Rolling mill operations
Multi-Stage Cleaning Systems:
- Parts washing with integrated rust protection
- Multi-stage manufactured parts cleaning
- Cleaning processes requiring corrosion inhibition
- Wash stations with rust preventive requirements
- Final rinse operations with protective coating
Specific Components:
- Tailpipes and exhaust systems
- Automobile seat springs
- Phosphate fasteners
- Metal springs in service or storage
- Complex metal parts with hard-to-reach areas
Storage and Transit:
- Short-term protection for finished components
- Indoor storage of metal parts
- Protection during domestic shipping
- Metal inventory management
- Between-process storage protection
Application Guidelines
- Dilution Preparation: Primarily applied in water emulsions in 5-25% concentrations
- Concentration Evaluation: Proper concentration should be evaluated before implementing use
- Temperature Range: Can be used in recirculating systems at 40-120°F (4-49°C)
- Mixing Procedure: When mixing, ALWAYS ADD THE OIL TO THE WATER (not reverse)
- Temperature Control: Both oil and water temperatures should be at 70-90°F (21-32°C) during mixing
- Dip Tank Usage: Can be used in dip tanks with gentle circulation or agitation prior to use
- Evaluation Process: Test the product in the specific application before full implementation
- Surface Preparation: Ensure metal surfaces are clean and free from contaminants prior to application
Equipment Recommendations:
- Pumps with ratios of 15:1 or greater for optimal efficiency
- Spray equipment with tungsten carbide nozzles (0.007″ to 0.009″ orifice size)
- High-pressure fluid hoses (minimum 3/8-inch diameter for distances up to 50 feet, 1/2-inch for longer distances)
- Industrial mixing equipment for proper emulsion preparation
- Recirculating system components rated for water-based fluids
- Filtration systems to maintain emulsion quality
- Temperature control systems for maintaining optimal operating conditions
Storage and Handling
- Removal Method: Can be removed with alkaline cleaners
- Safety Information: Refer to Daubert’s Safety Data Sheet (SDS) for complete handling and safety information
- Storage Conditions: Store concentrate in a cool, dry location away from direct sunlight
- Shelf Life: Consult manufacturer’s guidelines for specific shelf life information
- Emulsion Stability: Monitor diluted product regularly in recirculating systems
- Concentration Management: Use appropriate methods to maintain correct concentration during use
- System Cleaning: Follow proper procedures for cleaning systems before introducing the product
- Disposal: Dispose of in accordance with local, state, and federal regulations